Integrative Case 4

EireGreenWorks — S&OP for a Seasonal Business

Lawn-care equipment sells in a giant spring spike and a smaller fall bump. The factory wants level production; the warehouse wants no inventory; the CEO wants both. Three years of demand data, your job is to design the S&OP plan that everyone can live with — and the inventory policy that holds it together.

S&OP Chase vs. Level ABC & Safety Stock Capstone

The business problem

EireGreenWorks runs four production lines and 50 SKUs. Spring quadruples demand. Hiring seasonal labor is expensive and quality drops. Holding finished goods through winter ties up cash. The CEO wants a recommendation on the production strategy (chase, level, or hybrid) and a per-class inventory policy (A, B, C) that minimizes total cost subject to a 95% service level. You have three years of demand and a cost-parameter sheet to defend any number you propose.

Case kit

Everything you need
Deliverable

A one-slide recommendation with three numbered points:

  1. Production strategy. Chase, level, or hybrid — with the cost number that makes it the right answer.
  2. Per-class inventory policy. Different review frequency and safety stock for A, B, and C items.
  3. The risk. What breaks if demand surprises you on the high or low side, and how the plan absorbs it.
Topics you'll be applying

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